Brandon Day
In today’s production environments, minimizing packaging waste is not just a goal—it’s a necessity. As industries strive for greater sustainability, the demand for packaging solutions that reduce waste without compromising product protection has never been higher. At Ossid, we are committed to providing innovative packaging equipment that not only meets these demands but exceeds them, contributing significantly to waste reduction in production processes.
How Ossid’s Packaging Equipment Minimizes Waste in Production
One of the key ways our equipment minimizes packaging waste is through precision engineering. Our tray overwrap machines, for example, utilize gripper chain technology that stretches film more tightly around trays. This tighter wrap not only enhances product security but also allows the use of narrower films, reducing material consumption. Additionally, our equipment features cut-through sensors on the end seal assembly. These sensors prevent waste by skipping trays with overhanging or misaligned products, reducing the need for rework and preventing damaged trays from entering the supply chain.
Across our entire product line—whether it’s overwrap, tray sealing, Horizontal Form-Fill-Seal (HFFS), weigh-price-labeling (WPL), or flow wrap equipment—Ossid consistently delivers high-quality machinery with very low rework tolerances. This precision and reliability translate directly into less waste and higher efficiency on the production floor.
Innovative Designs for Material Efficiency and Waste Reduction
Innovation is at the heart of Ossid’s approach to waste reduction. Our tray overwrap equipment, as mentioned, allows for the use of narrower film widths, which significantly reduces material usage. In our flow wrapping machines, the “no product, no bag” feature is a standard inclusion. This feature ensures that film is only used when a product is present, preventing unnecessary material waste during production lulls or misfeeds.
These innovative designs enable our customers to meet their packaging needs efficiently, using less material without sacrificing the quality or protection of the product. The result is a significant reduction in packaging waste, leading to both cost savings and a lower environmental footprint.
Aligning with Sustainability Goals Through Waste Reduction
At Ossid, we recognize the importance of sustainability and have made it a priority to align our packaging solutions with our clients’ environmental goals. We have collaborated closely with leading packaging material suppliers to test and refine recyclable and compostable alternatives to traditional packaging materials. This collaboration has not only facilitated the development of sustainable materials that perform well in production environments but also allowed us to adapt our equipment to handle these materials effectively.
Beyond the materials themselves, the longevity of our equipment plays a crucial role in waste reduction. Many of our machines installed in the 1990s are still in active production today, a testament to their durability and quality. By manufacturing equipment that is built to last, we help reduce the environmental impact associated with frequent machinery replacement, further contributing to sustainability efforts.
Real-World Success in Reducing Packaging Waste
Our commitment to waste reduction is reflected in the success stories of our customers. For instance, we partnered with a produce packing company on the East Coast to replace their existing tray overwrapping equipment with our 500Si machines. The switch allowed the customer to reduce film widths across all production lines, leading to a significant reduction in their annual film consumption and cost, as well as a dramatic decrease in overall material waste.
Another example involves a customer in the ready-to-cook (RTC) chicken industry, who was experiencing high rework percentages due to leaking packs, resulting in substantial packaging waste. By replacing their existing equipment with our Reepack HFFS system, we were able to not only increase their throughput but also drastically reduce the amount of waste generated, enhancing both their productivity and sustainability.
Conclusion
At Ossid, we understand that waste reduction is integral to both operational efficiency and environmental stewardship. Our precision packaging equipment, innovative designs, and commitment to sustainability help our customers minimize waste and achieve their environmental goals. By choosing Ossid, you’re not just investing in high-quality packaging solutions—you’re investing in a more sustainable future.
Ossid Regional Sales Manager
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